Core Concept
Air-insulated switchgear (AIS) packages live parts—busbars, circuit breakers, disconnects—inside grounded, welded-steel compartments. Clearances in air provide the high-voltage insulation:
- Safety: Each bay is independently earthed; accidental contact is prevented.
- Serviceability: Withdrawable vacuum circuit breaker (VCB) modules slide out for maintenance without live-part exposure.
- Compact Footprint: Single-bus or sectionalized configurations maximize floor-space efficiency.
Main technical parameters of vacuum circuit breaker
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Projects |
Unit |
Value |
|
|
Rated voltage |
kV |
3.6、7.2、12 |
|
|
Rated frequency |
Hz |
50 |
|
|
Circuit breaker rated current |
A |
630.1250、1600、2000、2500、3150 |
|
|
Switchgear rated current |
A |
630.1250、1600、2000、2500、3150 |
|
|
rated short-time withstand current (4 S) |
kA |
16,20,25,31-5,40,50 |
|
|
Rated peak tolerance current (peak) |
kA |
40,50,63,80,100,125 |
|
|
Rated short circuit switching current |
kA |
16,20,25,31.5,40,50 |
|
|
Rated short-circuit closing current (peak) |
kA |
40,50,63,80,100,125 |
|
|
rated insulation level |
1 min Power frequency withstand voltage
|
kV |
24.32、42 |
|
Lightning Shock Tolerance Voltage |
kV |
40.60、75 |
|
|
Protection level |
The shell is IP4X, compartment and the IP2X. is when the door of the circuit breaker is broken |
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Normal operating conditions
Schematic diagram of switchgear structure
Schematic diagram of switchgear structure
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Installation dimensions

| A cabinet width | B cabinets | L1 | L2 | L3 | L4 |
| 800 | 1500 Cable | 530 | 630 | 150 | 490 |
| 800 | 1660 Overhead | 530 | 630 | 310 | 650 |
| 800 | 1500 Cable | 730 | 830 | 150 | 490 |
| 1000 | 1660 Overhead | 730 | 830 | 310 | 650 |

| Height | 2300 | |
| Width | rated current A 1250 and below | 800 |
| Current rating 1600 A and above | 1000 | |
| Depth | Cable feed line | 1500 |
| Airline | 1660 | |
Features & Applications
2.1 Withdrawable VCB Modules
- VS1 Vacuum Breakers: Rated up to 12 kV; life > 30 000 operations.
- Racking Positions: Test, Service (ON), and Isolated (OFF) with mechanical interlocks.
- Safety Interlocks: Prevent racking under load, closing when grounded, or opening enclosure doors unsafely.
2.2 Robust Metal-Clad Enclosure
- Cold-Rolled Steel Panels: Powder-coated for corrosion resistance.
- Compartmentalization: IP4X front face; IP2X between compartments.
- Cable Access: Top or bottom entry; removable gland plates simplify cable terminations.
2.3 Protection & Monitoring
- Primary Protection: Overcurrent, earth-fault relays; optional distance or differential modules.
- Digital Upgrades: IEC 61850-compatible relays, busbar and mechanism temperature sensors, partial-discharge monitors.
- SCADA Integration: Modbus or DNP3 communication for remote control and data logging.
2.4 Typical Applications
- Power Plants: Feeder and unit auxiliary distribution.
- Industrial Facilities: Motor starting centers, mining operations.
- Commercial Complexes: Data centers, campuses, hospitals.
- Secondary Substations: Indoor vaults serving local networks.
Differentiators
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SF₆-Free Vacuum Technology
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Eco-friendly vacuum interrupters with high breaking capacity and low maintenance.
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Modular Scalability
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Add or reconfigure bays for feeders, transformer feeds, capacitor banks, or cable terminations.
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Enhanced Safety Interlocks
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Prevent human error with mechanical/electrical locks on racking, earthing, and access doors.
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Digital Readiness
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Pre-wired for online sensors and digital relays—supports predictive maintenance.
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Space & Cost Efficiency
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Narrow aisles and compact racks reduce room size and installation cost.
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Selection & Purchase Guidance
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Voltage & Fault Levels
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Match switchgear ratings to system voltage (3.6–12 kV) and prospective short-circuit currents (+20% margin).
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Current Ratings & Future Growth
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Size busbars and breakers for present loads with 20–30% headroom.
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Bus Configuration
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Single-bus for simplicity; sectionalized or double-bus for redundancy.
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Environmental Factors
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Verify room temperature, humidity, and corrosive atmosphere; choose protective coatings if needed.
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Control & Communication
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Specify relay protocols (IEC 61850, Modbus) matching your SCADA/DCS.
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Maintenance Strategy
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Opt for withdrawable modules and digital monitoring to minimize downtime.
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6. FAQs
Q1: How does vacuum interrupter AIS compare to SF₆ GIS at 12 kV?
A1: AIS with vacuum technology avoids SF₆ gas monitoring and lowers maintenance. For indoor 12 kV use, AIS offers a simpler, greener, cost-effective solution with comparable performance.
Q2: Can KYN28 integrate digital relays?
A2: Yes. The KYN28 can house IEC 61850 or Modbus-enabled relays, plus busbar temperature and partial-discharge sensors, enabling remote monitoring and predictive maintenance.
Q3: What maintenance is required for withdrawable VCB modules?
A3: Annual inspection of racking rails, lubrication of mechanism, and functional tests every 3–5 years. Vacuum interrupters themselves typically require minimal overhaul.
Conclusion
ZHENGXI’s KYN28-12 kV Air-Insulated Metal-Clad Switchgear merges safety, efficiency, and flexibility in a compact, SF₆-free package. Ideal for indoor medium-voltage distribution, it supports robust protection, easy maintenance, and future digital upgrades.
Ready to modernize your distribution network?
Contact ZHENGXI for customized layouts, detailed specs, and competitive quotes.






